Make sure you have a location for painting your jon boat that is free from blowing dust and debris (a garage is ideal).
Surface Prep: The surface must be dry and free of grease, wax, dirt, or other foreign matter. Scrape off all loose paint and dull any gloss area with a light sanding or power brushing. Remove all dust with a cloth dampened with paint thinner and allow to dry, you can use wax and grease remover or acetone. Sand the existing jon boat paint surface or bare aluminum with 80-100 grit sandpaper.
Use a paint scraper or sander to remove any peeling paint or areas that are likely to cause peeling on your new paint. Don’t worry about scratches because these will make it easier for the new paint to adhere by etching the surface. Use a soft bristled brush to make sure you remove all debris left from sanding.
Painting a jon boat:
A primer coat is used to help the paint adhere to the jon boat aluminum surface and provides an extra layer of protection from corrosion. When using the Camouflage Paint Spray Kit, Duralux Camouflage Paint, or Marine Enamel on bare aluminum apply two coats of Duralux Zinc Chromate after sanding. If using the Aluminum Boat Paint Green or Aluma Hawk, these can be your primer and paint.
If you choose to use a simple one-step system on your bare aluminum jon boat, then Duralux Aluminum Boat Paint Green or Aluma Hawk (available in Black, Jon Boat Green or Aluminum Grey) are an excellent choice since is can be used as a primer/paint in one over bare aluminum. You should prep the surface as stated above, and then wipe down the bare aluminum jon boat with white vinegar prior to coating. This acts like an acid and will “etch” the surface for better adhesion. You will need to apply two coats of of Aluminum Boat Paint Green. (only available in dark green)
To make the inside have a non-skid surface use the Duralux Non-Skid with the Duralux products and the Non-Skid by Sea Hawk with the Alumi Hawk. See the ‘how to apply non-skid paints’ for more details.